What are activated carbon filters? - The guide to their function and benefits

Aug 29, 2025
Aktivkohle Granulat in einem Labor
About the author
Dr. Hybrid

Dr. Hybrid's mission for the perfect and clean smoking experience began during his medical studies. Today, he combines the scientific precision of a surgeon with his many years of experience as a filter pioneer .


What is activated charcoal and how on earth does it work?

At first glance, activated carbon might be mistaken for ordinary barbecue charcoal, but its intrinsic qualities and superpowers make it one of the most effective filter media known to humankind. Activated carbon, often also called medicinal charcoal, is a fine-grained, extremely porous carbon. It is derived from a variety of organic materials, including wood or peat, but most sustainably and effectively from coconut shells – our material of choice.

The crucial difference to regular charcoal lies in the manufacturing process, which makes activated charcoal a true superhero. This all happens in two main steps:

  1. Pyrolysis (Carbonation)

    Imagine the organic starting material – for example, coconut shells – being heated to extremely high temperatures in the complete absence of oxygen. This process, also called carbonization, removes water and all volatile components. What remains is a carbon-rich, but still relatively porous, basic structure.

  2. Activation (The Birth of Superpowers)

    Now comes the magical part. The resulting charcoal undergoes an "activation process." It is treated with hot gases such as steam or carbon dioxide at temperatures of up to 1000 °C. This step is absolutely crucial, as it burns a gigantic network of microscopic pores, channels, and tunnels into the charcoal. This dramatically increases the charcoal's internal surface area to an almost unimaginable degree: Just a single gram of our activated charcoal can have an internal surface area of up to 1,500 square meters – that's equivalent to the area of six tennis courts!

This gigantic porous surface is the secret to its incredible filtering power. Activated carbon doesn't work like a mechanical sieve that blocks particles simply because of their size. Instead, it uses a physical process called adsorption . This is not the same as absorption (like a sponge soaking up water). In adsorption, molecules adhere to the surface.

Imagine it like a giant parking lot with countless "magnetic" parking spaces. As the smoke flows through the filter, unwanted, often larger and heavier molecules—primarily tar and other harmful combustion byproducts—stick to this vast inner surface due to physical attraction (the so-called van der Waals forces). Smaller, lighter, and more agile molecules, such as the cannabinoids responsible for the effects (THC, CBD) and the flavor-giving terpenes, are largely unaffected and can pass through the filter almost unimpeded. You can really think of activated carbon as an "intelligent magnetic sponge" that selectively attracts and traps harmful substances while allowing the beneficial ones to pass through.

Activated charcoal granules with pores and holes that trap toxins

Close-up of activated carbon – millions of pores that bind pollutants.


The advantages at a glance: Why you'll never want to be without smoking again

The widespread use of activated carbon filters is no accident. It's based on a whole range of tangible, immediately noticeable benefits that can improve your smoking experience on multiple levels while simultaneously reducing the strain on your body.

Low pollutant levels thanks to activated carbon filter (Icon)

Effective pollutant reduction

This is and remains the primary and most important advantage. Tobacco or herbal smoke contains a cocktail of over 600 different substances, many of which are classified as harmful to health or carcinogenic. Activated carbon is a true killer of a significant portion of these substances. These include primarily tar and condensates, but also toxins such as benzene, arsenic, nickel, hydrogen cyanide, and carbon monoxide. Studies indicate that up to 70% of the pollutants contained in smoke can be bound by the filter. This represents an enormous reduction in the strain on your lungs with every single puff.

Low pollutant levels thanks to activated carbon filter (Icon)

Cooler and smoother smoke

Everyone knows the feeling of hot, burning smoke at the end of a joint. The journey through the labyrinth of activated carbon particles forces the hot smoke to release its heat over a gigantic surface area. This physical heat exchange noticeably cools the smoke. The result is a significantly cooler, smoother smoke that is perceived as much more pleasant and less harsh.

Fewer pollutants icon - the activated carbon in the hybrid filter ensures fewer irritants.

Less itching, less urge to cough

The unbeatable combination of cooler smoke and a drastically reduced amount of irritants (such as tar and acrolein) is much gentler on your throat and lungs. The typical scratchy feeling that often leads to unpleasant coughing fits is reduced. This means a more relaxed and enjoyable experience from start to finish.

Emoji with tongue

Purer and more authentic taste

Many smokers are shocked the first time they try it, by how much the taste of their herbs or tobacco improves. By selectively filtering out the bitter and harsh byproducts of combustion, the true aroma of your blend comes through much more clearly and authentically. You taste the subtle nuances and terpenes of your herbs, not the unpleasant aftertaste of combustion.

Emoji with tongue

Clean smoke without annoying coal dust

A crucial advantage of modern filter systems and an absolute must for us. Conventional activated carbon filters can release fine, black carbon dust into the smoke, which not only tastes unpleasant but could also pose an avoidable health risk. High-quality filters, especially those with a well-designed cap, reliably eliminate this problem.


The hidden risk: Why you shouldn't inhale activated carbon dust

An unpleasant, scratchy smoke and activated carbon particles on the tongue – anyone who has smoked with traditional activated carbon filters for any length of time knows this annoying problem. This so-called activated carbon dust is far more than just a bothersome nuisance; it can pose a serious health risk and completely undermines the actual purpose of the filter.

How is this coal dust formed?

Activated carbon is naturally a brittle, granular material. Through friction and movement, whether during transport in packaging or while rolling and smoking, the granules release fine particles. In many conventional activated carbon filters, especially those with simple ceramic caps, the loose activated carbon is held in place only by the perforated end caps. However, these holes are far too large to effectively block the fine dust. The consequence: With every puff, tiny carbon particles can detach and enter the smoke stream directly.

Why is this a serious problem?

Inhaling this fine dust is problematic and paradoxical for two reasons:

1. Direct irritation of the airways:

The dust causes an unpleasant scratchiness in the throat, can trigger coughing, and leaves a bitter, sooty aftertaste that significantly impairs the entire smoking experience.

2. The "Trojan horse" for pollutants:

The real danger lies in the fact that this barely visible fine dust, which is supposed to bind the pollutants in the filter, carries them directly into your lungs. Instead of keeping the toxins safely contained within the filter, the carbon dust acts as a carrier, ensuring that the bound pollutants penetrate deep into your respiratory tract – exactly where you least want them. In the worst-case scenario, the filter therefore achieves the opposite of what it promises.

The technological answer: Our patented 4-stage filter system.

We at Hybrid not only recognized this problem, but developed an uncompromising solution. Filters with cellulose fiber caps already offer better protection, as the fibers trap some of the dust. But we go a crucial step further. The heart of the Hybrid Supreme filter is its patented 4-stage system. Here, the smoke not only passes through activated carbon, but is also encased at both ends by a layer of cellulose. The final cellulose layer, directly in front of your mouth, acts as a highly effective particle filter that removes the
Activated carbon removes fine dust. The result is pure, clean smoke.
free from particles and without the risk of inhaling coal dust.


Material comparison: The showdown between ceramic caps and cellulose

The end pieces of an activated carbon filter are the guardians of the entire filter system. They are crucial for airflow, heat resistance, and, as already mentioned, for the fundamentally important protection against carbon dust.

Ceramic caps (The classic)

These caps, made of fired clay, are heat-resistant and robust. They have small, perforated openings that allow the smoke to pass through. They were the industry standard for a long time.

The disadvantages

Ceramics have three crucial weaknesses.

  • Firstly, it conducts heat very well, which means that the smoke can become uncomfortably hot towards the end of the joint.
  • Secondly, the small holes tend to become clogged with tar and condensate, which increases the draft resistance and diminishes the enjoyment.
  • Thirdly, they often offer only absolutely inadequate protection against the release of fine activated carbon dust.

Cellulose fiber caps (The modern alternative)

These caps are made from pressed plant fibers (cellulose) and are naturally porous and absorbent.

The advantages

Pulp elegantly and effectively solves the problems of ceramic. The material acts as a natural heat shield, ensuring consistently cool smoke until the very last puff. Its absorbency traps excess moisture and condensation without clogging, guaranteeing a consistently smooth airflow. And most importantly, it acts as an extremely effective barrier against the escape of charcoal dust, ensuring a clean and safe smoking experience.


Health aspects: What is filtered and what does that mean for you specifically?

Health aspect: What does the activated carbon filter filter out?

The crucial question for every health-conscious smoker is: What exactly does the filter trap, and what benefit does that offer my body? As mentioned earlier, smoke contains a risky cocktail of thousands of chemicals. Activated carbon filters are able to reduce a significant portion of these. Scientific analyses, primarily from established tobacco research, show that activated carbon can drastically lower the concentration of many known carcinogens and toxins in smoke.

Tar and condensates

The sticky, brown residue that accumulates in the lungs.

Volatile organic compounds (VOCs)

A group of chemicals that includes particularly dangerous substances such as benzene (reduced by up to 87%) and 1,3-butadiene (reduced by up to 90%). Both are known carcinogens.

Other toxins

Substances such as acrolein (a highly irritating gas, reducing by up to 78%), arsenic, nickel and hydrogen cyanide.

Differences in filter performance

While every activated carbon filter offers some degree of protection, there are measurable differences in efficiency. And here we want to be transparent: The Hybrid Supreme Filter stands out with a quantifiable advantage proven in the lab. Our unique combination of high-quality coconut-based activated carbon and the 4-stage system with cellulose components demonstrably filters 38% more pollutants than conventional activated carbon filters that rely solely on loose carbon without cellulose. This isn't a marketing promise; it's a fact.


The myth of THC filtration: What science really says

One of the most persistent concerns and a widespread myth among cannabis users is the fear that activated carbon filters not only reduce harmful substances but also diminish the effects. However, this concern is scientifically unfounded and based on a misunderstanding of how they work.

The clear answer

The clear, unambiguous answer is: No, activated carbon filters do not filter THC and CBD to any significant extent.

Why the effect lasts

The reason, as already explained, lies in the selective function of adsorption. You can think of it like a bouncer: Large, heavy, and unwieldy molecules like tar (the troublemakers) are effectively trapped by the vast surface of the activated carbon and cannot enter. Smaller, lighter, and more mobile molecules like THC and CBD (the VIP guests), on the other hand, can pass through the filter almost unimpeded. The attractive forces are much weaker on them.

Hybrid Filter: Optimized for full effect

At Hybrid Filter, we've perfected this over three years of product development and fine-tuning. We've optimized the activated carbon particle size and flow rate to guarantee everyone: Our filters are designed to selectively bind pollutants, but definitely not to filter out the desired active ingredients. You get the full effect without all the gunk.

👉 You can find even more details and scientific background information in our blog article about the myth of THC filtration with activated carbon filters .

Practical application tips: How to get the most out of your filter

Choosing the right filter is the first and most important step. Using it correctly ensures you fully utilize all its advantages and avoid typical beginner mistakes.

Choosing the right size (Slim vs. Plus)

  • Slim filters (e.g., our Hybrid Classic 6.4 mm ): This is the all-rounder and perfect for normal-sized to thin joints. Ideal for everyday use.
  • Plus-size filters (e.g., our Hybrid Plus-Size 8.2 mm ): If you like to roll larger, thicker coils or blunts, this size is ideal. It ensures a stable and cool smoke even with larger diameters.

Turn it on correctly – the details count

  • Roll it in completely: The filter should always be completely and flushly enclosed by the paper, with no part sticking out. This prevents you from drawing in air and ensures optimal filtration.
  • Hybrid tip: Our hybrid filters have a small, central opening on one side (the so-called "flow filter"). This side is designed to create a cooling airflow. Make sure this side is always facing your mouth to ensure optimal cooling airflow.
  • Don't squeeze: Roll the joint tightly, but don't squeeze the filter. A squeezed filter can restrict airflow.

The winter problem: Clogged filters in cold weather

Everyone knows the problem: In winter or on damp days, the filter can suddenly become clogged. The reason for this is condensation. The warm smoke hits the cold filter and the cold ambient air, causing the moisture in the smoke to condense and block the fine channels of the activated carbon.

  • The quick trick: Roll the filter between your fingers for a few seconds before screwing it in. Your body heat is often enough to bring it to a temperature that minimizes condensation.
  • The technological solution: This is where filters with cellulose components, such as those in hybrid filters, demonstrate their decisive advantage. The cellulose at the ends actively absorbs excess moisture, effectively preventing the filter from clogging.

👉 You can find more tips and background information in our blog article about clogged activated carbon filters .

The question of reuse: Is that possible?

Technically speaking: Yes, you can reuse a filter. But we strongly advise against it. The filter's effectiveness decreases rapidly after the first use. The activated carbon's pores are already saturated with tar and other pollutants. For the best protection, the best taste, and a hygienic experience, you should change the filter after every use. Your lungs are worth it.

Activated carbon filter FAQ: All the important information at a glance

Yes, absolutely. Many users also use our filters for hand-rolled cigarettes and report a significantly milder and more pleasant smoke. The pollutant filtration works just as effectively with tobacco smoke.

This topic is important to us and deserves an honest answer. The activated carbon in our filters is derived from sustainably sourced coconut shells, and the filter paper is biodegradable. The end caps are made of cellulose acetate. Although this material is cellulose-based, it degrades extremely slowly in the environment over many years. Therefore, while our filter offers many advantages compared to other products, proper disposal in the regular trash is essential.

What we can guarantee, however, is that we place great importance on environmentally friendly packaging and have our products fairly assembled in social workshops in Austria. Furthermore, we are trying our best to offer a 100% biodegradable filter in the future, but unfortunately, that's easier said than done.

No. This is an important point where we want to be absolutely honest. Smoking is never healthy per se.
Activated carbon filters don't make smoking safe. However, they are a tool for significant harm reduction. They demonstrably reduce the amount of toxins you inhale, making the experience gentler. It's the smarter and most conscious way to smoke.

If the taste isn't right, it's almost never the filter itself, as ours are flavor-neutral. Possible reasons include: you've reused the filter, it's clogged with moisture, or – quite simply – the quality of your herbs isn't the best. A good filter can save a lot, but it can't turn bad material into good.

It's best to store your filters in a dry, cool place and in a closed container. This prevents them from absorbing moisture from the air or accumulating dust, which could impair their performance.


👉 To keep your herbs fresh, aromatic and tasting their best, read our blog article about the proper storage of herbs .

Market overview: The leading brands in a direct and honest comparison

We are confident in our technology and therefore want to transparently show you where we see the crucial differences. To make your decision easier, here is a fact-based comparison of the leading systems:

Vergleich: Hybrid Filter vs. Standard Faserfilter vs. Standard Aktivkohlefilter
Kriterium Hybrid Filter Standard Faserfilter Standard Aktivkohlefilter
Kerntechnologie Patentiertes 4-Stufen-System aus Aktivkohle & Zellstoff. Feine Kokos-Aktivkohle mit Zellstoff-Fasercaps. Klassische Aktivkohle mit Keramikkappen.
Filterleistung Quantifizierbar: Laborgeprüft 38% mehr Schadstofffilterung. Qualitative Angabe (z.B. "schadstoffärmer"). Gute Standard-Filterung.
Schutz vor Kohlestaub Sehr hoch: Systematische Reduktion durch finale Zellstoff-Schicht. Hoch: Guter Schutz durch die beidseitigen Faser-Caps. Limitiert: Systembedingt begrenzter Schutz durch die Lochung der Keramikkappen.
Alleinstellungsmerkmal Nachweisbare Filterleistung, Anti-Kohlestaub-System & kühlender Flow-Filter. Sehr guter Durchzug & oft regionale Produktion. Hohe Markenbekanntheit & breite Verfügbarkeit.
Herkunft/Soziales Verpackung in sozialen Werkstätten in AT.
Entwicklung und produziert in Europa,
Oft Deutschland. Deutschland.

Conclusion of the comparison: Your decision for a better smoking experience

Ultimately, all the brands mentioned offer high-quality products that improve the smoking experience. The market has evolved tremendously. Your choice depends on what you value most.
While other brands score points through design, availability, or a focus on sustainability, Hybrid Filter uniquely positions itself through its scientifically sound and technologically superior approach . The lab-tested benefit of 38% more filtered pollutants and the near-complete protection against inhaling activated carbon dust are not subjective advertising claims, but hard facts in a market often driven by emotions. Coupled with our social responsibility in assembling our products in workshops for people with disabilities, we offer a complete package for the conscious consumer who values ​​maximum safety, noticeably better results, innovative technology, and ethical production.
(The decision is always yours. But if you're looking for the filter that has been proven to do the most for your lungs and your enjoyment, then the choice is pretty clear.)

Quellen & wissenschaftliche Referenzen

  • Pappas, R. S., et al. (2007). "Cadmium, lead, and thallium in smoke particulate from counterfeit cigarettes compared to authentic US brands". PubMed
  • Song, J., et al. (2022). "Effect of Activated Carbon impregnation on the Adsorption Properties of Cigarette Filters". PubMed
  • Roemer, E., et al. (2012). "The German commercial cigarette market: novel filters and their reduction of smoke constituents". PubMed
  • Shihadeh, A., & Saleh, R. (2005). "Polycyclic aromatic hydrocarbons, carbon monoxide, tar, and nicotine in the mainstream smoke aerosol of the narghile water pipe". PubMed
  • Aktivkohlefilter für Zigaretten filtern effektiv 70 % der Stoffe. Tabak-Welt
  • Aktivkohlefilter "slim" – das Rauchen der neuen Generation. Hanf-Magazin